Concrete Coatings and Overlays Trade Services

Concrete is an extremely durable material and under many conditions it weathers quite well. For many reasons, such as the need to use de-icing chemicals, erosion resistance, asthetics, resistance to traffic and water repellency, to name a few, coatings, sealers and stains are called for. Manufacturers and contractors have responded to the market with myriad products and services that fall under numerous categories.

Southwest, Main Floor Terrace of the Kaufman Residence, Frank Lloyd Wright’s “Fallingwater”
(photo © JVS Building Services, LLC & Rob Crimmins)

Cathedral Stone

Products include mineral silicate paints / coatings, repair mortar for historic restoration, penetrating sealers, coatings, fixatives and tools for masonry and stone construction and repair.

Coating Concrete Walls in Design+Durability Magazine

Surface prep, concrete repair and concrete coating “systems” (materials) are clearly and thoroughly addressed in this April, 2016 Design+Durability article written by Ray Tombaugh of KTA-Tator, Inc.

Deck Coatings

This abuildersengineer.com article describes materials and methods for coating surfaces such as parking garage floors, plaza decks, balcony decks, stadium bleachers, recreation roof decks, pool decks, observation decks, and helicopter pads. The materials identified for use on these surfaces are acrylics, cementitious coatings, epoxy, asphalt overlay, latex, neoprene, hypalon, urethane, modified urethane, and sheet systems

Deck Coatings on abuildersengineer.com

This article describes materials and methods for coating surfaces such as parking garage floors, plaza decks, balcony decks, stadium bleachers, recreation roof decks, pool decks, observation decks, and helicopter pads. The materials identified for use on these surfaces are acrylics, cementitious coatings, epoxy, asphalt overlay, latex, neoprene, hypalon, urethane, modified urethane, and sheet systems.

Encore Coatings

Encore manufactures wood and concrete deck coatings, paint additives, pool coatings and materials for coating marine structures including treated wood pilings.

Encore Wood Deck Coating product

This page includes three videos, called “Contractor Certification Modules”, that describe the product and how to apply it.

Jeff Moreau’s Blog

Jeff’s blog includes information on Encore and their products and the history of both.

For Decorative Concrete Overlays Avoid These Wrong Turns in Design+Durability Magazine

November 2014 article on specifying and installing decorative concrete overlays. The materials have been available for decades, in applications including micro-toppings, spray textures and stamped overlays and they can range in depth from one-sixteenth of an inch to one-half of an inch or more.

GAF Quest Pavement Coatings

Colorful parking lot, pavement, streetscape, hardscape coatings of multiple layers of waterborne epoxy-modified acrylic coating

Gulf Synthetics

Gulf Synthetics manufactures coatings for wood, and concrete and a paint additive that extends the service life of paint applications. “We were the first to introduce these unique products in the marketplace.”

JVS Building Services Report on a Mechanical Room Floor Repair and Coating

This case study details the process of patching cracks in a mechanical room floor and then using a 2 part epoxy coating to create a floor surface and liner to contain water that is occasionally discharged from equipment.

KEIM Concrete Systems

Mineral Silicate products from the company founded by the inventor of the fresco preparation and creation process, Adolf Keim, in 1884. Colored mineral silicate paints by KEIM can transform dull and plain concrete and masonry surfaces and stucco. Potassium silicate paints penetrate and permanently combine chemically to the substrate to which they are applied never to blister or peel. The process is called “petrification” and it produces a surface that is vapor permeable, non-combustible, reflective and resistant to fungus, algae and mold.

Rollins Building, Wilmington, Delaware before and after application of KEIM mineral paint
Rollins Building, Wilmington, Delaware before and after application of KEIM mineral paint

 

MVER, Moisture Vapor Emmission Rate testing

The “Tape Down Test”, ASTM D 4263 and the calcium chloride test, ASTM F 1869 are explained in a video. These or similar tests or tests using moisture detection instruments are needed when coating concrete floors with non breathable materials such as high solids epoxies or 100% solids polyurethane. Moisture tests are also needed when laying wood and some laminate floors.


PMMA

Sometimes referred to as acrylic glass, polymethyl methacrylate has been sold under many names, among them are Plexiglas, Acrylite, Lucite, and Perspex. Plexiglass was the name used by Rohm and Hass Company in 1933, when the material was first brought to market. PMMA is transparent and extremely durable, shatter resistant, and resistant to environmental effects. In addition to floor covering it’s used for automobile instrument panels and the lenses covering lights, lenses for glasses and in appliances. It’s also used for windows, skylights, ballistic protection, signs & displays, bathtubs, LCD screens, furniture and medical and dental applications.

JVS Building Services Report

This report details the process of preparing the surface of a 517 square foot plaza and applying polymethyl methacrylate under the supervision of the Soprema Corporation technical representative.

Concrete Deck With Polymethyl Methacrylate (PMMA) Coating
Concrete Deck With Polymethyl Methacrylate (PMMA) Coating (photo © JVS Building Services, LLC & Rob Crimmins)

 

Key Resin Company’s Methyl Methacrylate Page

Resources for Key Resin Flooring & Wall Systems

Including Key Resin Company Technical Bulletins on surface prep and and other subjects.

Soprema Corporation PMMA / MA Liquid Membranes

Polymeric PMMA/PMA liquid applied membranes by Soprema are composed of resins, reinforcements and accessories that allow for a variety of seamless roofing and waterproofing and surface coating solutions. This extremely durable material is for pedestrian and vehicular traffic surfaces, hard to access areas, or where a high degree of chemical resistance is needed. Customized finishes / textures and ease of application allow for creative aesthetics as well. Soprema products were used in this project.


Penntek Industrial Coatings, Lakeville, MN

Their shop floor coating systems are: Quartz, Polyurea, Metallic, Chip, Epoxy and “Shop Floor”.


POLYASPARTIC COATINGS

Polyaspartic Coatings

ConcreteNetwork.com article and video on polyaspartic coatings.

What Are Polyaspartics Used For?

ConcreteNetwork.com article and uses for polyaspartic coatings. One of the uses described is bridge beams and piles, The others are garage floors, commercial floors, countertop sealers, interior stained and dyed floors and exterior stamped or stained concrete.


Resources for Key Resin Flooring & Wall Systems

Including Key Resin Company Technical Bulletins on surface prep and and other subjects.

Soprema Corporation PMMA / MA Liquid Membranes

Polymeric PMMA/PMA liquid applied membranes by Soprema are composed of resins, reinforcements and accessories that allow for a variety of seamless roofing and waterproofing and surface coating solutions. This extremely durable material is for pedestrian and vehicular traffic surfaces, hard to access areas, or where a high degree of chemical resistance is needed. Customized finishes / textures and ease of application allow for creative aesthetics as well.


Selecting The Proper Coating For Concrete Floors By Robert R. Cain

This article on ConcreteNetwork.com goes through the process of selecting the best material for the particular application. It also explains, by citing the relevant ASTM and MIL standards, how to determine that the completed concrete coating has met the specifications.

Sundeck – “The National Leader in Concrete Repair & Decoration”

Construction services and materials for decorative concrete overlays, concrete stains, acrylic finishes, epoxy floors, polyaspartic coatings and clear sealers.

Treating Exterior Concrete Walls with Coatings

Surface prep, testing, concrete repair, concrete coating systems: acrylics, block fillers, elastomeric coatings, silane and siloxane sealers and repellents.

Waterproofing with Silicon-Based Materials